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Mechanical Feed Metal Strip Applicator
Tool Calibration
To recalibrate this applicator, make sure the power is completely shut
off on the press.
1. The Mini-Mac applicator must be properly installed in the press.
CONDUCTOR
CRIMP DIE
E2
USE SOFT METAL
SLUG METHOD
2. Crimping dies must be properly installed in the Mini-Mac
applicator.
3. The recommended method of measuring the crimp height of the
conductor dies is the soft metal slug method, (See Figure 4).
4. The slug must have a diameter 0.51mm (.020”) larger than the
“X” No Go dimension before crimping.
5. Place the soft metal slug (solder) into the nest of the bottom die
and crimp (by hand cycling the press) similar to a terminal. The
crimp height can be measured with a blade type micrometer or
dial caliper, (Dimension “X”).
6. Adjustment of the crimp height can be accomplished by indexing
“X” CRIMP
HEIGHT
E1
CRIMP PROFILE
Use soft metal slug (solder) method to
measure the “X” dimension. Verify
tooling crimp height calibration by
referring to the Go/No Go dimensions
shown in the chart below.
Figure 4
the conductor cam. The letter “A” gives the loosest position and
“K” gives the tightest position. A total adjustment of 0.50mm (.020”) can be achieved by adjusting the
conductor cam.
Note: If the crimp height is too tight on the setting “A”, check the shut height of the press. See the Industrial Mini-
Mac Applicator Manual Section 2.1 for adjustments.
Doc No. ATS-638810800 Release Date: 12-15-04
Revision: E Revision Date: 05-16-12
UNCONTROLLED COPY
Page 4 of 7
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